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Industrial Applications

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Counteract increased loads with topology optimized hub

Increasing sizes, higher performance and tougher design constraints require better - weight and stiffness optimal - designs of wind turbine components. More …

Topology Optimization in the concept phase of a telehandler axle

Topology optimization accelerates development process and leads to material savings of 20% for new design of telehandler axle.More …

Development of a new braking system

Safety-relevant component: Only 1 prototype was required! More …

Machine slide with reduced material usage and minimized deformation

BIOCAST® - a competitive edge - Heidenreich & Harbeck AG has been able to manufacture superior casted products much quicker thanks to topology optimization.More …

Weight reduction and decrease of deve­lop­ment time of wind turbines

Increasing stiffness demands required modern design methods to save development time and weight. More …

Weight reduction of a wheel carrier

The weight of a statically and dynamically loaded wheel carrier was reduced under consideration of specific misuse load cases.More …

Lightweight chassis parts considering complex load and misuse loadcases

A control arm had to be designed as light as possible under consideration of durability and misuse load cases.More …

Stiffness Optimization of a Tractor Lever

For the existing tractor lever component, the loading lead to large displacements and inadmissible high stresses in the design. A design change had to be applied.More …

Optimization of the Flow Distribution in a Heat Exchanger

With only one CFD run the efficiency of a heat exchanger was enhanced through reduction of the total pressure drop and flow homogenization.More …

Pressure Drop Optimization of an Intercooler Intake Hose

A new design proposal for an intercooler intake hose with significantly reduced pressure drop was derived automatically with only one single CFD-run.More …

Optimization of a camshaft absorber considering non linear rubber materials

Without changing torsional stiffness and stresses assembly openings had to be added to a camshaft absorber.More …

Stability improvement of a stabilizer bar link of the front axle of the AUDI A8

Changes to the front axle lead to increased stiffness requirements. Stresses had to be reduced by at least 25 %.More …

Increased durability of laptops through homogenization of temperature niveau

Through redesign of the ventilation grille temperature peaks could be avoided. Thus, the lifetime of the electronic components was significantly increased.More …

Performance increase of a planet-wheel carrier at the threshold to realiability

Potential for improvement of an existing planet-wheel carrier was explored under consideration of variations in material and geometry parameters.More …

Bead optimization of a muffler to increase frequencies

Bead stiffeners had to be implemented to improve the dynamic behaviour of a muffler of an automotive fuel gas system. In few analysis steps TOSCA Structure.bead automatically generated a producible optimum bead layout.More …

Process Automation for Multidisciplinary Optimization

For multidisciplinary considerations, the challenge is the capturing and setup of the simulation workflow and the generation of a stable and robust simulation sequence. More …

Optimum mixing ratio for tasty and inexpensive chocolate

The mixing ratios of the components sugar, milk powder, cocoa and cocoa butter had to be determined to create a delicious yet inexpensive chocolate. More …